Batching applications using BatchTron II

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BatchTron II Is a flexible batching control system with plant configurations selectable from the menu.  For precast and other products plants, BatchTron II is adaptable and customizable.

Concrete, food products, animal feed, asphalt: BatchTron has many applications

BatchTron II is in use worldwide for batching plants in the precast concrete, block, paver, dry products, prestressed and hollow-core industries as well as both dry and wet batch ready-mix plants and bulk material terminals. The versatility of the PLC controller lends itself to processes that need extensive customization such as food, animal feed, chemicals, cement blending and many other industries . . . Read more

Customers and Applications

Block Tech, Ajman, UAE, 2007. Batchtron II controls a small central mix concrete plant feeding an 'egg-layer' block machine that lays the compressed but uncured blocks on the ground. the hot and humid Dubai air does the curing in a few hours . . . Read more

Thalle Construction, Kentucky Dam Project, 2010. A special application, the operator console connects to a free-standing cabinet that houses both motor controls and the BatchTron PLC. It is controlling the wet-belt aggregate cooling system and concrete plant bin refilling, based on the usage rate of materials. Variable speed feeders are controlled to hold bin levels near their mid-point as production speeds up and slows down . . . Read more

STI (Service and Training by Internet)

BatchTron’s lifetime and reliability are by far the best in the industry.  This is not where we stop, however.  Our customers tell us – loud and clear – when they do have a problem.  In order to solve problems quickly and efficiently we have called upon the latest Internet technology.  Through your company network and its Internet connection, or even through a phone connection to the Internet, we can access your batching system and monitor its progress to pinpoint faults.  Even if the faults are caused by mechanical problems in the plant (90% of all faults are), we can see the resulting holdup and guide the operator to a successful outcome, anywhere in the world.

Our engineers can monitor or control the PC computer running BatchLink software, drilling down through levels of menus to check setup data, correct it and, most important, train personnel to understand the processes.  Together with a speaker phone, training sessions for groups can be conducted almost as easily as our trainer being on site.  The cost saving and convenience is obvious.  Scale-Tron makes your experience the best possible.